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--- mercator:todo [2013/09/25 03:02]
krisa RPM self-repair
+++ mercator:todo [2014/10/18 23:27] (current)
@@ Line 1: / Line 1: @@
+====== Mast ======
+  * Cut off mast head
+  * Remove sheaves and cut off sheave winglets
+  * Weld up sheave holes
+  * Weld on new mast head
+    * Four angles for external blocks
+    * Two angles for fore/back stays
+  * Run electrical externally or internally?
+  * Remove all mast hardware and steps
+    * Epoxy putty fill all holes
+    * Or weld up holes?
+===== Rig =====
+  * New tangs
+  * New fasteners, pins
+  * New tang backing plates
+  * New 316 stainless wire
+===== Electronics =====
+  * New masthead light - 360 anchor, bi-color, stern combo
+  * New teaming light - 225
+  * RF antenna
+====== Remove Deck Hardware ======
+  * Stantions, stantion bases and pulpits
+  * Dock cleats, front/back
+  * Bronze chalks on toerail, front(sbd/prt)/back(sbd/prt)
+  * Toerail track
+  * Boom "pulpit(?)"
+  * Old engine controls
+  * Anchor base
+  * Anchor-rode standpipe?
+  * Compass
+===== New Tools =====
+  * Impact wrench
+====== Re-Strengthen, Epoxy, and Prep ======
+  * Drill and epoxy deck hardware holes
+  * Dremel coachroof seams and epoxy
+  * Sand & epoxy toerail wood
+  * Sand & epoxy coachroof wood
+  * Sand deck
+===== Materials =====
+  * West System epoxy with pumps
+  * Mixing sticks and containers
+  * Isopropyl / Acetone
+  * Sand paper for random orbital and hand sander
+  * Diesel Heater
+    * Mr. Heater - MH75KTR, Do It Best on Division $255.00
+====== Paint ======
+  * Deck (cream, Perfection Pro)
+  * Toerail (Black)
+  * Coachroof (brown? green? cream?)
+===== Materials =====
+  * 2gal Perfection Pro cream
+  * 1qt Perfection Pro black
+  * Brushes, pan liners
+====== Rebed Hardware ======
+  * Pulpits and stantions
+===== Materials =====
+  * New Stantions?
+  * New chaulks and cleats
+    * Get cleats from Steven Roberts
+  * New bow roller?
+  * Butyl-tape
+====== Approved Work ======
+=== Estimate 4511 ===
+  * Haul-out, wash, block, ground sheet
+  * Leaks
+  * Center hatch
+    * new hatch
+    * Bomar P/N: N1060-10A
+  * Portlights
+  * Engine removal
+    * Inspect fuel tank for gasoline conversion
+  * Drive shaft
+    * Cut out shaft log
+    * Fill and fair both ends
+====== Pending Estimate Request ======
+=== New Primary Winches ===
+  * Winches will be provided, I found a pair on sale
+  * Removal of current ones
+    * keeping wood coaming mount platform
+    * remove cleats, but I want to keep them
+  * Installation of two "Lewmar No. 30 CST Ocean Series Self-Tailing"
+    * would like them bolted through the deck
+=== Chain Plates ===
+  * Chain plate removal
+  * X-ray inspection for flaws, or just replace?
+  * Will all chain plates need removing, or can a select few be used as a sample base?
+  * I think headstay plate needs attention regardless
+  * Would they benefit from having a stainless backing plate on the inside on top of the current wooden one?  Currently plate nuts have a backing washer pushing into a wood backing plate
+  * If the chain plates look weak, I want to replace with silicon bronze from a local source if possible.
+    * or there is always Allied Titanium if price affordibly
+=== Boom goose-neck ===
+  * The bushing piece that connects the boom to the mast needs replacement
+  * Distance needs to be maintained in order for mainsail to keep dimensions (the tack hank)
+=== Mast Rebuild ===
+  * Cost the same for a new mast/boom instead of all this work?
+  * bring 3 halyards internal, 1 stays external, new sheaves
+  * new standing rigging hardware, toggles, hardware, bolts, etc.
+    * assume Dynex Dux rope rigging is going to be used
+  * spreader hardware inspection/replacement, new boots
+  * Masthead
+    * cut top off, install one with fasteners not welded
+    * VHF antenna with cable run
+    * Airmar weatherstation PB200 with cable run
+  * LED lighting installed into masthead tri-color/anchor assembly
+  * Aqua Marine steaming light installed, gutted with LED lighting
+====== Future ======
+=== Outboard ===
+  * Lowering and reinforcing outboard bracket
+  * Conversion of diesel fuel tank to gas
+=== Rudder/Tiller Rebuild ===
+  * Teardown of rudder/tiller assembly
+  * X-ray inspection of rudder for flaws (or whatever is equivalent for inspecting rudder issues)
+  * Reassembly of rudder/tiller, removing any play from the tiller (new bushings, fasteners, etc)
+=== Standing Rigging ===
+  * Work with Colligo Marine on a Dynex Dux system
+    * oversize the headstay?
+  * Can old bronze turnbuckles be heat treated and re-used?
+    * if not, new turnbuckles or go with deadeye terminators?
+=== Stern port/starboard internal chainplates ===
+  * Strong fixed points for fastening a bridle for a series drogue
+  * Should also be able to use for running backstays for future solent or inner stay.
+=== New toerail tracks ===
+  * black, through-bolted, recommendations on what kind of track

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