Mast

Cut off mast head
Remove sheaves and cut off sheave winglets
Weld up sheave holes
Weld on new mast head
- Four angles for external blocks
- Two angles for fore/back stays
Run electrical externally or internally?
Remove all mast hardware and steps
- Epoxy putty fill all holes
- Or weld up holes?

Rig

New tangs
New fasteners, pins
New tang backing plates
New 316 stainless wire

Electronics

New masthead light - 360 anchor, bi-color, stern combo
New teaming light - 225
RF antenna

Remove Deck Hardware

Stantions, stantion bases and pulpits
Dock cleats, front/back
Bronze chalks on toerail, front(sbd/prt)/back(sbd/prt)
Toerail track
Boom “pulpit(?)”
Old engine controls
Anchor base
Anchor-rode standpipe?
Compass

New Tools

Impact wrench

Re-Strengthen, Epoxy, and Prep

Drill and epoxy deck hardware holes
Dremel coachroof seams and epoxy
Sand & epoxy toerail wood
Sand & epoxy coachroof wood
Sand deck

Materials

West System epoxy with pumps
Mixing sticks and containers
Isopropyl / Acetone
Sand paper for random orbital and hand sander
Diesel Heater
- Mr. Heater - MH75KTR, Do It Best on Division $255.00

Paint

Deck (cream, Perfection Pro)
Toerail (Black)
Coachroof (brown? green? cream?)

Materials

2gal Perfection Pro cream
1qt Perfection Pro black
Brushes, pan liners

Rebed Hardware

Pulpits and stantions

Materials

New Stantions?
New chaulks and cleats
- Get cleats from Steven Roberts
New bow roller?
Butyl-tape

Approved Work

Estimate 4511

Haul-out, wash, block, ground sheet
Leaks
Center hatch
- new hatch
- Bomar P/N: N1060-10A
Portlights
Engine removal
- Inspect fuel tank for gasoline conversion
Drive shaft
- Cut out shaft log
- Fill and fair both ends

Pending Estimate Request

New Primary Winches

Winches will be provided, I found a pair on sale
Removal of current ones
- keeping wood coaming mount platform
- remove cleats, but I want to keep them
Installation of two “Lewmar No. 30 CST Ocean Series Self-Tailing”
- would like them bolted through the deck

Chain Plates

Chain plate removal
X-ray inspection for flaws, or just replace?
Will all chain plates need removing, or can a select few be used as a sample base?
I think headstay plate needs attention regardless
Would they benefit from having a stainless backing plate on the inside on top of the current wooden one? Currently plate nuts have a backing washer pushing into a wood backing plate
If the chain plates look weak, I want to replace with silicon bronze from a local source if possible.
- or there is always Allied Titanium if price affordibly

Boom goose-neck

The bushing piece that connects the boom to the mast needs replacement
Distance needs to be maintained in order for mainsail to keep dimensions (the tack hank)

Mast Rebuild

Cost the same for a new mast/boom instead of all this work?
bring 3 halyards internal, 1 stays external, new sheaves
new standing rigging hardware, toggles, hardware, bolts, etc.
- assume Dynex Dux rope rigging is going to be used
spreader hardware inspection/replacement, new boots
Masthead
- cut top off, install one with fasteners not welded
- VHF antenna with cable run
- Airmar weatherstation PB200 with cable run
LED lighting installed into masthead tri-color/anchor assembly
Aqua Marine steaming light installed, gutted with LED lighting

Future

Outboard

Lowering and reinforcing outboard bracket
Conversion of diesel fuel tank to gas

Rudder/Tiller Rebuild

Teardown of rudder/tiller assembly
X-ray inspection of rudder for flaws (or whatever is equivalent for inspecting rudder issues)
Reassembly of rudder/tiller, removing any play from the tiller (new bushings, fasteners, etc)

Standing Rigging

Work with Colligo Marine on a Dynex Dux system
- oversize the headstay?
Can old bronze turnbuckles be heat treated and re-used?
- if not, new turnbuckles or go with deadeye terminators?

Stern port/starboard internal chainplates

Strong fixed points for fastening a bridle for a series drogue
Should also be able to use for running backstays for future solent or inner stay.

New toerail tracks

black, through-bolted, recommendations on what kind of track

Table of Contents

Mast

Rig

Electronics

Remove Deck Hardware

New Tools

Re-Strengthen, Epoxy, and Prep

Materials

Paint

Materials

Rebed Hardware

Materials

Approved Work

Estimate 4511

Pending Estimate Request

New Primary Winches

Chain Plates

Boom goose-neck

Mast Rebuild

Future

Outboard

Rudder/Tiller Rebuild

Standing Rigging

Stern port/starboard internal chainplates

New toerail tracks