====== Mast ====== * Cut off mast head * Remove sheaves and cut off sheave winglets * Weld up sheave holes * Weld on new mast head * Four angles for external blocks * Two angles for fore/back stays * Run electrical externally or internally? * Remove all mast hardware and steps * Epoxy putty fill all holes * Or weld up holes? ===== Rig ===== * New tangs * New fasteners, pins * New tang backing plates * New 316 stainless wire ===== Electronics ===== * New masthead light - 360 anchor, bi-color, stern combo * New teaming light - 225 * RF antenna ====== Remove Deck Hardware ====== * Stantions, stantion bases and pulpits * Dock cleats, front/back * Bronze chalks on toerail, front(sbd/prt)/back(sbd/prt) * Toerail track * Boom "pulpit(?)" * Old engine controls * Anchor base * Anchor-rode standpipe? * Compass ===== New Tools ===== * Impact wrench ====== Re-Strengthen, Epoxy, and Prep ====== * Drill and epoxy deck hardware holes * Dremel coachroof seams and epoxy * Sand & epoxy toerail wood * Sand & epoxy coachroof wood * Sand deck ===== Materials ===== * West System epoxy with pumps * Mixing sticks and containers * Isopropyl / Acetone * Sand paper for random orbital and hand sander * Diesel Heater * Mr. Heater - MH75KTR, Do It Best on Division $255.00 ====== Paint ====== * Deck (cream, Perfection Pro) * Toerail (Black) * Coachroof (brown? green? cream?) ===== Materials ===== * 2gal Perfection Pro cream * 1qt Perfection Pro black * Brushes, pan liners ====== Rebed Hardware ====== * Pulpits and stantions ===== Materials ===== * New Stantions? * New chaulks and cleats * Get cleats from Steven Roberts * New bow roller? * Butyl-tape ====== Approved Work ====== === Estimate 4511 === * Haul-out, wash, block, ground sheet * Leaks * Center hatch * new hatch * Bomar P/N: N1060-10A * Portlights * Engine removal * Inspect fuel tank for gasoline conversion * Drive shaft * Cut out shaft log * Fill and fair both ends ====== Pending Estimate Request ====== === New Primary Winches === * Winches will be provided, I found a pair on sale * Removal of current ones * keeping wood coaming mount platform * remove cleats, but I want to keep them * Installation of two "Lewmar No. 30 CST Ocean Series Self-Tailing" * would like them bolted through the deck === Chain Plates === * Chain plate removal * X-ray inspection for flaws, or just replace? * Will all chain plates need removing, or can a select few be used as a sample base? * I think headstay plate needs attention regardless * Would they benefit from having a stainless backing plate on the inside on top of the current wooden one? Currently plate nuts have a backing washer pushing into a wood backing plate * If the chain plates look weak, I want to replace with silicon bronze from a local source if possible. * or there is always Allied Titanium if price affordibly === Boom goose-neck === * The bushing piece that connects the boom to the mast needs replacement * Distance needs to be maintained in order for mainsail to keep dimensions (the tack hank) === Mast Rebuild === * Cost the same for a new mast/boom instead of all this work? * bring 3 halyards internal, 1 stays external, new sheaves * new standing rigging hardware, toggles, hardware, bolts, etc. * assume Dynex Dux rope rigging is going to be used * spreader hardware inspection/replacement, new boots * Masthead * cut top off, install one with fasteners not welded * VHF antenna with cable run * Airmar weatherstation PB200 with cable run * LED lighting installed into masthead tri-color/anchor assembly * Aqua Marine steaming light installed, gutted with LED lighting ====== Future ====== === Outboard === * Lowering and reinforcing outboard bracket * Conversion of diesel fuel tank to gas === Rudder/Tiller Rebuild === * Teardown of rudder/tiller assembly * X-ray inspection of rudder for flaws (or whatever is equivalent for inspecting rudder issues) * Reassembly of rudder/tiller, removing any play from the tiller (new bushings, fasteners, etc) === Standing Rigging === * Work with Colligo Marine on a Dynex Dux system * oversize the headstay? * Can old bronze turnbuckles be heat treated and re-used? * if not, new turnbuckles or go with deadeye terminators? === Stern port/starboard internal chainplates === * Strong fixed points for fastening a bridle for a series drogue * Should also be able to use for running backstays for future solent or inner stay. === New toerail tracks === * black, through-bolted, recommendations on what kind of track